Our Capability Approach
At Tesseract Advanced Systems Pvt Ltd, capabilities are defined not only by what is performed in-house, but by how effectively multiple processes are controlled, integrated, and delivered under a single accountable program.
Our strength lies in combining in-house precision manufacturing with managed and verified outsourced processes, while retaining full technical and quality ownership.
Precision Manufacturing (In-House)
We perform precision manufacturing in-house for components requiring dimensional accuracy, consistency, and repeatability.
Our in-house manufacturing capability includes:
CNC machining for complex and tight-tolerance components
Multi-operation parts requiring controlled sequencing
Prototype, pilot, and production quantities
Machining of components originating from forgings and castings
All in-house manufacturing is executed under defined process controls to ensure batch-to-batch stability and program consistency.
Turnkey Program Execution
We support customers who prefer to engage with one responsible partner for complex, multi-process products.
Our turnkey capability includes:
End-to-end program ownership
Integration of in-house and outsourced processes
Centralized technical and commercial interface
Coordinated planning, execution, and delivery
Customers benefit from reduced coordination effort while retaining confidence in execution control.
Forging (Outsourced, Managed & Controlled)
Forging operations are executed through qualified and approved external partners under our management.
Our role includes:
Selection of forging suppliers based on technical suitability
Definition of forging specifications and acceptance criteria
Coordination of forging, inspection, and downstream machining
Validation, traceability, and documentation control
Although forging is outsourced, program ownership and compliance responsibility remain with Tesseract.
Casting & Investment Casting (Outsourced, Managed & Controlled)
Casting and investment casting processes are carried out through specialized external foundries.
Our scope includes:
Supplier qualification and technical alignment
Design and process input for castability
Coordination of casting, heat treatment, and finishing
Machining, inspection, and validation under one program
End-to-end traceability from raw material to finished component
These processes are managed as part of an integrated manufacturing route, not as standalone purchases.
Special Processes (Outsourced, Verified & Owned)
Special processes are executed through qualified external partners, as per customer and program requirements.
Our management includes:
Heat treatment
Surface treatments and coatings
Welding and joining processes
Other customer-specified special processes
For all special processes, we ensure:
Defined process specifications
Verification and validation requirements
Incoming inspection and traceability
Clear ownership of compliance and outcomes
Execution may be external, but accountability remains internal.
Assembly & Integration
Where required, we deliver sub-assemblies and complete assemblies as part of the program scope.
Our assembly capability includes:
Mechanical sub-assemblies and integrated assemblies
Controlled fit-up, alignment, and sequencing
Assembly-level inspection and documentation
Product readiness for downstream integration
Assemblies are treated as engineered deliverables, not merely collections of parts.
Supplier & Process Coordination
A key part of our capability is supplier and process coordination.
We provide:
Technical oversight of outsourced suppliers
Alignment of suppliers to program requirements
Issue resolution and corrective action management
Program-level visibility and communication
This ensures all contributing processes function as a single, controlled system.
Capability Philosophy
We deliberately distinguish between execution location and execution responsibility.
By combining in-house manufacturing with managed outsourced processes, we:
Maintain flexibility without losing control
Reduce customer risk and coordination effort
Support scalable and repeatable programs
Our capability model is designed to deliver confidence, predictability, and long-term value.
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